How to router door Hinges

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As a homeowner, you may encounter situations where you need to replace a door hinge. Whether it’s because of wear and tear, damage, or simply upgrading to a new style, properly routing a door hinge is essential for a secure and long-lasting installation. If you’re unfamiliar with the process, don’t worry – this guide will walk you through the steps of how to router door hinges. By the end of this article, you’ll have the knowledge and confidence to tackle this project on your own and ensure that your doors are functioning smoothly for years to come. So, if you want to save money on hiring a professional and learn a new skill, keep reading.

How to Router Door Hinges: A Step-by-Step Guide

If you’re installing a new door or replacing an old one, you’ll need to know how to router door hinges. Routing door hinges is essential for ensuring that your door opens and closes smoothly without any squeaks or sticking. In this guide, we’ll go over the steps you need to take to router door hinges like a pro.

Tools You’ll Need

Before you start, you’ll need to gather a few tools. These include:

– Router
– Hinge template
– Chisel
– Hammer
– Screws
– Screwdriver
– Pencil
– Measuring tape
– Safety glasses

Step 1: Measure and Mark the Hinge Placement

The first step is to measure and mark where you want to place the hinges. Use a measuring tape to find the center of the door’s thickness, and then mark it with a pencil. Next, place the hinge template on the door and align it with the center mark. Use a pencil to mark the hinge’s outline on the door.

Step 2: Set Up the Router

Now it’s time to set up your router. Install a straight bit that’s the same diameter as the hinge’s mortise. Adjust the depth of the router so that it’s the same depth as the hinge mortise. Place the router on the hinge template and adjust the guide bushing so that it’s centered over the mortise.

Step 3: Router the Hinge Mortise

With the router set up, it’s time to start routing the hinge mortise. Turn on the router and plunge it into the door. Move the router around the mortise, following the outline of the hinge template. Be sure to keep the router level and centered over the mortise. Once you’re done, turn off the router and remove the template.

Step 4: Finish the Mortise with a Chisel

The router will leave rounded corners on the mortise, so you’ll need to use a chisel to square off the edges. Place the chisel in the corner of the mortise and tap it with a hammer to remove the excess wood. Repeat this for all four corners of the mortise until it’s squared off.

Step 5: Install the Hinges

With the mortises complete, it’s time to install the hinges. Place the hinge in the mortise and use screws to attach it to the door. Be sure to use screws that are the correct length for the hinge and door thickness. Repeat this for all the hinges.

Step 6: Test the Door

Once the hinges are installed, test the door to make sure it opens and closes smoothly. If it’s sticking or squeaking, you may need to adjust the hinges or mortises.


Knowing how to router door hinges is an essential skill for any DIYer or homeowner. By following these steps, you can ensure that your doors open and close smoothly without any issues. Remember to take your time and be patient, and you’ll have perfectly routed door hinges in no time.

Frequently Asked Questions

What tools are needed to router door hinges?

Tools needed to router door hinges include a router, hinge template, chisel, hammer, measuring tape, drill, and screws.

What are the steps to router door hinges?

The steps to router door hinges include measuring and marking the hinge placement, attaching the hinge template, using the router to cut out the hinge mortise, chiseling out the corners, attaching the hinges to the door and frame, and testing the door to ensure proper alignment and movement.

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